统的纳米注塑,需要进行表面处理,同时对金属,塑料性能,模具结构,注塑参数有很高的要求。日本宝理开发了一种Quick-10 技术,无需表面处理即可让塑料和金属有效的连接一起,这种技术利用对金属嵌件快速的升温和降温,仅在注塑过程中就能够完成塑胶和金属的粘接。宝理已经开发可以用于Quick-10 技术的PBT,和PPS。

Engineering thermoplastics supplier Polyplastics has developed a technology that improves metal-plastic bonding of composite parts for the automotive and electrical/electronics industries without the need for pre-treatment of the metal inserts.

纳米注塑已经out? 金属塑胶相连技术,无需纳米处理

Polyplastics’ Quick-10 metal-plastic bonding technology has been used in mobile device parts (mobile phones, tablets, digital cameras) and some auto-related parts.

Direct metal-plastic bonding is a process which typically employs metal insert molding. In the traditional process, metal inserts and plastics are firmly bonded via introduction of molten plastic through injection molding to metal inserts which have already undergone appropriate surface treatment. These metal-plastic composites combine the properties of metals (high rigidity, electrical conductivity) and engineering plastics (low density, electrical insulation). However, while numerous factors (metal inserts, plastics, mold structure, injection molding parameters, etc.) generally have adverse effects and prevent stable bonding, Polyplastics has made progress with successful bonding through its Quick-10 technology.

The Quick-10 process usesrapid heating and cooling of metal inserts to realize direct metal-plastic bonding through the injection molding process alone, without any special surface treatment for the metal.The plastics employed must, however exhibit properties such as interface affinity, surface transferability (flowability), and low shrinkage to realize good bonding. To this end, Polyplastics has developed appropriate polyphenylene sulfide (PPS) and polybutylene terephthalate (PBT) grades for the process

The Quick-10 process uses rapid heating and cooling of metal inserts to realize direct metal-plastic bonding through the injection molding process alone, without any special surface treatment for the metal. The plastics employed must, however exhibit properties such as interface affinity, surface transferability (flowability), and low shrinkage to realize good bonding. To this end, Polyplastics has developed appropriate polyphenylene sulfide (PPS) and polybutylene terephthalate (PBT) grades for the process

补充资料:

日本大成塑料(Taiseiplas)株式会社于2002年发明了纳米成型技术(NMT)。大成第一个字母为T,所以命名T处理。我国研究人员改变了纳米孔形成方式,衍生了不同的处理方法,其中,在通电的情况下进行的处理方法被称为E处理,字母E是电的缩写

纳米注塑已经out? 金属塑胶相连技术,无需纳米处理

纳米注塑已经out? 金属塑胶相连技术,无需纳米处理

图:纳米注塑工艺最重要的应用:手机金属结构件与塑胶结合

本文英文来源:

Metal-plastic bonding technology developed for automotive and electrical/electronics

by:

Stephen Moore

Automotive and Mobility

Materials & Assembly,Consumer Electronics,Injection Molding,Materials

May 21, 2018

纳米注塑已经out? 金属塑胶相连技术,无需纳米处理

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